This role requires frequent travel (25–50%).
Responsibilities / Tasks
Commissioning & Project Execution
- Lead and execute mechanical, electrical, and automation commissioning activities on refrigeration plants and projects.
- Schedule, manage, and execute all commissioning activities in consultation with project managers and electrical engineers.
- Perform and support Factory Acceptance Tests (FAT) and Site Acceptance Tests (SAT) with mechanical and electrical engineers and, where applicable, the end customer.
- Study, interpret, monitor, and discuss project design and planning to establish effective commissioning and shutdown schedules.
- Test electrical panels and ensure FAT results are signed off and properly filed.
- Prepare and use standardized commissioning sheets and documentation.
- Compile and finalize project commissioning documentation in prescribed locations.
- Ensure commissioning tasks are assigned efficiently to minimize duration and maximize billable hours.
- Proactively engage with project managers to plan commissioning schedules and travel arrangements.
- Compile functional narrative/software philosophy documents in conjunction with mechanical engineers based on P&IDs.
- Ensure each electrical panel includes a pre-commissioning sheet in the project file.
- Compile detailed site visit and commissioning reports after each site visit.
- Ensure commissioning documentation is complete, of high quality, and signed off by all required parties.
- Responsible for setting up soft starters and variable speed drives (VSDs), including ABB, WEG, Danfoss, and Omni units. This includes parameter configuration, generating and maintaining backup files.
- Ensuring accurate documentation for all configurations. Applies equally to parametric controllers and PLC systems.
- Responsible for maintaining records of laser alignment reports and ensuring all relevant backup copies are securely stored for traceability history.
Automation & Electrical Systems
- Program, configure, and test PLC and HMI software (Allen Bradley, Schneider Electric, Danfoss, Carel, Siemens, etc.).
- Develop and review control philosophies, functional narratives, and I/O lists.
- Interface automation systems with mechanical processes based on P&ID logic.
- Support panel design, pre-commissioning checks, and review/sign-off of electrical drawings (experience with E-Plan/Cortex is advantageous).
- Update and maintain electrical drawings to reflect changes; ensure the latest approved versions are shared with relevant teams and properly archived for record-keeping and future reference.
- Ensure testing of electrical panels is signed off, and delegate responsibly when unavailable.
Cloud Connectivity:
- Set up hardware for cloud connection devices.
- Simulate cloud connection with Omni simulation panel prior to installation.
- Manage data protection documentation with clients and ensure that documentation is received prior to equipment being released.
- Assist with support during installation phase.
- Ensure connection to devices is active.
- Log in and check status. E.g.: alarms and shutdowns, basic operating conditions.
Technical Support & Troubleshooting
- Perform root cause analysis of automation, electrical, and refrigeration system faults.
- Provide direct and remote technical support to field service engineers and project managers.
- Manage field service engineers when required to execute commissioning tasks.
- Support the service and service projects team on commissioning, technical support, and troubleshooting.
- Provide on-site assistance and guidance during system failures and startup processes.
- Attend to technical queries and customer complaints, ensuring satisfaction and follow-up during client meetings.
- Maintain accurate technical records and commissioning files.
Collaboration & Communication
- Coordinate with internal stakeholders, including engineering, service, and project teams, to meet milestones.
- Attend design reviews, risk assessments, and site meetings.
- Guide and coach colleagues in engineering, service, and project teams, promoting knowledge sharing.
- Escalate work-related issues to the Team Leader - Engineering.
- Transfer technical knowledge across the organization to support innovation and continuous improvement.
Process & Continuous Improvement
- Identify and implement improvements to standard commissioning processes and templates.
- Ensure best practices and lessons learned are documented and reused across projects.
- Promote compliance with GEA QHSE regulations and exceed industry standards where possible.
- Use and maintain latest standardized documentation templates.
- Optimize time booking efficiency to projects, service jobs, or internal activities.
Your Profile / Qualifications
Education & Qualifications
- Bachelor’s Degree in Electrical Engineering, Automation, Mechatronics, or related field.
- Trade Test in Industrial Refrigeration (advantageous).
- SAQCC Category B Registered Refrigeration Gas Practitioner.
Skills & Experience
- 5–10 years’ experience in industrial refrigeration and automation commissioning.
- Proven experience with PLC/HMI/SCADA systems (Allen Bradley, Schneider Electric, Danfoss, etc.).
- Proficient in interpreting P&IDs, CAD drawings, electrical schematics, and E-Plan.
- Knowledge of instrumentation, sensors, soft starters, VFDs, and industrial networks.
- Strong troubleshooting and problem-solving skills.
- Excellent verbal and written communication skills.
- Familiarity with QHSE regulations, relevant SANS codes, and electrical safety standards.
- Skilled in MS Office and other engineering support tools.
Key Competencies
- Strong ownership and accountability
- Customer-focused and proactive communicator
- Analytical and detail-driven
- Collaborative team player and mentor
- Adaptable, self-driven
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